SPC Floor Production line
1. recycled machine 1set
2. mixing equipment 1 set
(1)hot and cold mixer 1000/3000 1set
(2)vacuum loader 1set
(3) unloading container 1set
(4)screw loader for extruder 1set
3.Spc Flooring sheet extrusion line 1set
(1)conical Twin screw extruder
(2) T-Die ( W 970MM , T 4-8mm)
(3)suppprt frame for T-Die
(4)four roller calender
(5)lamination device
(6)roller temperature controller
(7)cooling bracket
(8)trimming blade
(9)trimming blade
(10)haul off
(11)shear cutter
(12)auto stacker
Production Process
1)First compound the material according to the formula, then the compounded material will be transported to the extruder, after the extruder, there is a T dies mould which is pretty important and will decide the shape of the pvc floor. After T-dies there is a three rollers calendaring machine and it can laminate the printing layer, wearing layer and base layer. The whole process is simple.
2) Raw material and formula.
| No. |
Items |
units/Kg |
Remark |
| 1 |
PVC |
100 |
|
| 2 |
CaCO3 |
300 |
300 mesh |
| 3 |
Edge material/Recycle |
50 |
|
| 4 |
Ca-Zn Stabilizer |
5 |
|
| 5 |
PVC lubricant ZB-60 or ZB-74 |
0.8 |
|
| 6 |
PE wax |
0.6 |
|
| 7 |
CPE anti-impact modify agent(135-A) |
5 |
|
| 8 |
ACR modify agent ACR ZB-20 ZB-1 |
3 |
|
| 9 |
PVC lubricant agent ZB-175 ZB-101 |
1 |
|
| 10 |
Carbon black |
0.5 |
Pigment |
3) Utility and cost.
Power:75KW.
Labors:6~7 skilled workers every line
Compressed air:5kw
Water recycle system:5m*5m*2m water pool changed every three month
Price:(4mm base layer, printing layer, wearing layer 0.7mm)
Cost:
Base layer:19.91 yuan/m2
Printing layer and wearing layer:1.1 yuan/m2
Others:2.1yuan/m2
Total cost :22.6 yuan/m2
Capacity:21.6ton/2700m2 per day (24 hours)
Contact us
| Dipping Industries (Shanghai) Co ltd |
| |
|
| |
|
| Website |
dipping-industries.en.made-in-china.com |
| Contacts |
Mr.Low & Ms.Rebecca |
| Address |
Rm.746, No.39, Alley1500, Meijiabang Road, Songjiang Shanghai, 201620, China |
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