SPC Floor Production line
1. recycled machine 1set
2. mixing equipment 1 set
(1)hot and cold mixer 1000/3000 1set
(2)vacuum loader 1set
(3) unloading container 1set
(4)screw loader for extruder 1set
3.Spc Flooring sheet extrusion line 1set
(1)conical Twin screw extruder
(2) T-Die ( W 970MM , T 4-8mm)
(3)suppprt frame for T-Die
(4)four roller calender
(5)lamination device
(6)roller temperature controller
(7)cooling bracket
(8)trimming blade
(9)trimming blade
(10)haul off
(11)shear cutter
(12)auto stacker
Production Process:
1)First compound the material according to the formula, then the compounded material will be transported to the extruder, after the extruder, there is a T dies mould which is pretty important and will decide the shape of the pvc floor. After T-dies there is a three rollers calendaring machine and it can laminate the printing layer, wearing layer and base layer. The whole process is simple.
2) Raw material and formula.
| No. |
Items |
units/Kg |
Remark |
| 1 |
PVC |
100 |
|
| 2 |
CaCO3 |
300 |
300 mesh |
| 3 |
Edge material/Recycle |
50 |
|
| 4 |
Ca-Zn Stabilizer |
5 |
|
| 5 |
PVC lubricant ZB-60 or ZB-74 |
0.8 |
|
| 6 |
PE wax |
0.6 |
|
| 7 |
CPE anti-impact modify agent(135-A) |
5 |
|
| 8 |
ACR modify agent ACR ZB-20 ZB-1 |
3 |
|
| 9 |
PVC lubricant agent ZB-175 ZB-101 |
1 |
|
| 10 |
Carbon black |
0.5 |
Pigment |
3) Utility and cost.
Power:75KW.
Labors:6~7 skilled workers every line
Compressed air:5kw
Water recycle system:5m*5m*2m water pool changed every three month
Price:(4mm base layer, printing layer, wearing layer 0.7mm)
Cost:
Base layer:19.91 yuan/m2
Printing layer and wearing layer:1.1 yuan/m2
Others:2.1yuan/m2
Total cost :22.6 yuan/m2
Capacity:21.6ton/2700m2 per day (24 hours)
CONTACT US
| Dipping Industries (Shanghai) Co ltd |
| |
|
| Website |
dipping-industries.en.made-in-china.com |
| Contacts |
Mr.Low & Ms.Rebecca |
| Address |
Rm.746, No.39, Alley1500, Meijiabang Road, Songjiang Shanghai, 201620, China |
Audited Supplier 
){kind=link}