High Quality Extrusion Machinery Produce PVC Floor Tile

• Customization: Available
• Certification: CE
• Control Type: PLC Control
• Model NO.: DP-FT-05
• Automatic Grade: Automatic
• Drive: Electric
• Power: 75kw
• Compressed Air: 5kw
• Labors: 6~7 Skilled Workers Every Line
• Transport Package: Contanier
• Specification: length: 35m, width: 2.5m
• Trademark: dippingtech
• Origin: Shanghai
• Production Capacity: 2700m2/Day

Product Description

Product Description

PVC FLOOR TILE EXTRUSION MACHINERY

1. Brief
The new type of PVC floor is widely used in housing renovation and decoration project. Compared with traditional floor tiles, it has many advantages, such as green and environment-friendly feature, light and thin, much cheaper price, good performance in abrasion resistance, etc. 
Generally there are two ways to produce multiple compound type pvc floor tile. The first method is banbury machine and thermo-press which can produce floor tiles with high capacity, the second way is extrusion machine and laminating machine whose cost is much less than first one, and suitable for the manufacture who don't have enough experience in PVC floor tile production. And this project is mainly talk about the extruder and laminating machine to produce PVC floor tiles.

2. Production and machinery
1) Process
First compound the material according to the formula, then the compounded material will be transported to the extruder, after the extruder, there is a T dies mould which is pretty important and will decide the shape of the pvc floor. After T-dies there is a three rollers calendaring machine and it can laminate the printing layer, wearing layer and base layer. The whole process is simple.

2) Raw material and formula

No.	Items	units/Kg	Remark
1	PVC	100
2	CaCO3	300	300 mesh
3	Edge material/Recycle	50
4	Ca-Zn Stabilizer	5
5	PVC lubricant ZB-60 or ZB-74	0.8
6	PE wax	0.6
7	CPE anti-impact modify agent(135-A)	5
8	ACR modify agent  ACR ZB-20 ZB-1	3
9	PVC lubricant agent ZB-175 ZB-101	1
10	Carbon black	0.5	Pigment

 
3) Utility and cost
Power:75KW
Labors:6~7 skilled workers every line
Compressed air:5kw
Water recycle system:5m*5m*2m water pool changed every three month
Price:(4mm base layer, printing layer, wearing layer 0.7mm)
Cost:
Base layer:19.91 yuan/m2
Printing layer and wearing layer:1.1 yuan/m2
Others:2.1yuan/m2
Total cost :22.6 yuan/m2
Capacity:21.6ton/2700m2 per day (24 hours)
 
Compared with banbury + thermo-press machine:

Method Items	Banbury machine + thermos-press machine	Extruder + laminating machine
Capacity	80~100ton/day(10000~12000m2)	21.6ton/day(2700m2)
Price	Around $ 1500,000~$2500,000	Around $ 170,000
Manpower	More than 20 workers because of four process	6~7 skilled worker

 
4) Machineries

1. PS115/28 Twin screw extruder
 

No.	Items	Model	Number	Manufacture
1	Screw	Φ115	1 pair	Ruichang
2	Tank	Φ115	1 piece	Ruichang
3	Transmission system	PSJ115/22B -02-00	1 set	Ruichang
4	Cooling system		1 set	Zhejiang
5	Vacuum exhaust system		1 set	Ruichang
6	Vacuum pump	SZ-2,4KW	1piece	Ruichang
7	Transmission box lubrication cooling system	PSJ115 -03-00	1set	Ruichang
8	AC inverter motor	Y4-280-31-75kW	1 set	Siemens
9	Twin screw feeding device	1.5kW	1 set	Shanghai
10	Main motor AC inverter	510- 75kw	1 piece	ETD
11	Feeding motor inverter	510- 1.5kw	1 piece	ETD
12	Distribution box bearing	SL18 5015	8pieces	INA
13	Combined bearing	HS915	1 piece	Customized
14	Thrust spherical roller bearings	9039424E	1 piece	Dalian
15	Melt pressure sensor	PT131	1 piece	Chengdu
16	AC contactor	3TB	1 set	Schneide
17	Solenoid valve	DF-15	3 pairs	Shanghai
18	Mini breaker	L7series		Schneide
19	Axial fan	0.55KW	6pieces	Shanghai
20	Button		1 set	Schneide
21	Potentiometer	3590S	3pieces	Schneide
22	Alarm		1piece	Schneide
23	Aviation sockets		8pieces	Shanghai
24	Thermostat in screw		1 set	Zhejiang
25	Thermometer	RKC400	12piece	Japan

 
2. T-dies mould
 

Material	5CrNiMo
Mold surface	Polished and levelling
Dimension	Width:1350mm
Adjustment range	1-4.5mm
Heating area	Temperature control 10 points
Accessories	A support vehicle needed to bear the mould

 
3. Three roller calendaring machine
 

Type	Three-roll vertical type
Roller	Diameter:φ400mm, length:1500mm.Good quality seamless stain, surface hardening treatment. Surface hardnessHRC50-55.
Frame	Steel plate welding and tempering treatment
Bearing seat	Forging material
Drive unit	Separate gearbox driven
Power unit	AC motor 2.2KW
Control unit	Using ABB or ETD brand inverter control. Three rollers and tractor can be adjusted individually or simultaneously.
Roller spacing controller	Electric mechanical transmission
Roller movement	Linear guide
Bearing	High temperature bearings
Rotary joint	Using 6 pieces 1.25 "swivel joints.
Safety facilities	Limit switch and emergency stop switch.

 
4.Hot laminating device: 1 set
Laying the printing layer and wearing layer.
 
5.Roller temperature controller:1 set

Cooling medium	Oil
Temperature range	50-180ºC
Type	Three roller Integrated
Temperature control accuracy	≤±1ºC, with automatic pressure, temperature, pump alert.
Pump power	2.2 KW, three set
Heating tube	18kw/group, three groups, corrosion resistance.

 
6.Cooling conveyor:1 set

Length	8meters, two sections, square tube structure
Driven unit	No need

7.Cutting device:1 set
To cut the material into regular dimension.
 
8. Traction machine

Rubber roller	Diameter:φ250mm, length:1500mm.
Clamping method	One pair of roller, pneumatic clamping
Drive motor	AC motor 2.2KW
Reducer	Independent reducer
Control unit	The control unit is controlled by ABB or ETD brand inverter. The tractor and the three rollers can be adjusted individually or simultaneously
Electric box	Independent, made by medium carbon steel
Safety facilities	Using German-made safety line device

9.Length meter: 1 set  
Taiwan or Japanese brand, automatic counting length.
 
10.Shears:1 set

Size	Can be customized, maximum width is 1500mm
Power unit	5.5KW AC brake motor
Lifting unit	Cam structure
Control unit	Control the length meter, manual and automatic two modes
Electric box	Independent, made by medium carbon steel.

 
11.Sucker type moving station: 1 set

Method	Oil-free vacuum pump, power:600W
Number of suckers	6 pieces
Vertical movement distance	1m, a gear motor(0.75KW) drive the station
horizontal movement distance	3m, a gear motor(0.75KW) drive the station
Movement speed	10m/min
Dimension	Length:4650mm, Height:3500mm

 
12.Electrical control system: 1 set

Electric control box	Integral
Operating box	Cantilevered, mounted on a three-roll machine.

 

Detailed Photos

CONTACT US

Dipping Industries (Shanghai) Co ltd
Tel	[phone]
	[phone]
Contacts	Mr.Low & Ms.Rebecca
Website	dipping-industries.en.made-in-china.com www.dippingindustries.en.made-in-china.com
Address	Rm.746, No.39, Alley1500, Meijiabang Road, Songjiang Shanghai, 201620, China