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Dipping Industries (Shanghai) Co., Ltd.

PVC Floor, Extrusion Machine, Laminating Machine manufacturer / supplier in China, offering Compounding System for PVC Floor Tile Production, Crusher for PVC Floor Tiles Production Lines, Cooling Roller for PVC Floor Tiles Production Line and so on.

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Supplier Homepage Product Pvc Floor Machine Compounding System for PVC Floor Tile Production

Compounding System for PVC Floor Tile Production

FOB Price: Get Latest Price
Min. Order: 1 Piece
Port: Shanghai, China
Production Capacity: 2700m2/Day
Payment Terms: L/C, D/P
Basic Info
  • Model NO.: DP-FT-04
  • Customized: Non-Customized
  • Type: Hydroforming
  • Origin: Shanghai
  • Certification: SGS, CE
  • Automatic Grade: Semiautomatic
  • Specification: length: 35m, width: 2.5m
Product Description
PVC FLOOR TILE EXTRUSION MACHINERY

1. Brief
The new type of PVC floor is widely used in housing renovation and decoration project. Compared with traditional floor tiles, it has many advantages, such as green and environment-friendly feature, light and thin, much cheaper price, good performance in abrasion resistance, etc. 
Generally there are two ways to produce multiple compound type pvc floor tile. The first method is banbury machine and thermo-press which can produce floor tiles with high capacity, the second way is extrusion machine and laminating machine whose cost is much less than first one, and suitable for the manufacture who don't have enough experience in PVC floor tile production. And this project is mainly talk about the extruder and laminating machine to produce PVC floor tiles.
2. Production and machinery
1) Process
First compound the material according to the formula, then the compounded material will be transported to the extruder, after the extruder, there is a T dies mould which is pretty important and will decide the shape of the pvc floor. After T-dies there is a three rollers calendaring machine and it can laminate the printing layer, wearing layer and base layer. The whole process is simple.
2) Raw material and formula

No.Itemsunits/KgRemark
1PVC100 
2CaCO3300300 mesh
3Edge material/Recycle50 
4Ca-Zn Stabilizer5 
5PVC lubricant ZB-60 or ZB-740.8 
6PE wax0.6 
7CPE anti-impact modify agent(135-A)5 
8ACR modify agent  ACR ZB-20 ZB-13 
9PVC lubricant agent ZB-175 ZB-1011 
10Carbon black0.5Pigment
 
3) Utility and cost
Power:75KW
Labors:6~7 skilled workers every line
Compressed air:5kw
Water recycle system:5m*5m*2m water pool changed every three month
Price:(4mm base layer, printing layer, wearing layer 0.7mm)
Cost:
Base layer:19.91 yuan/m2
Printing layer and wearing layer:1.1 yuan/m2
Others:2.1yuan/m2
Total cost :22.6 yuan/m2
Capacity:21.6ton/2700m2 per day (24 hours)
 
Compared with banbury + thermo-press machine:
      Method
Items
Banbury machine + thermos-press machineExtruder + laminating machine
Capacity80~100ton/day(10000~12000m2)21.6ton/day(2700m2)
PriceAround $ 1500,000~$2500,000Around $ 170,000
Manpower More than 20 workers because of four process6~7 skilled worker
 
4) Machineries

1. PS115/28 Twin screw extruder
 
No.ItemsModelNumberManufacture
1ScrewΦ1151 pairRuichang
2TankΦ1151 pieceRuichang
3Transmission systemPSJ115/22B -02-001 setRuichang
4Cooling system 1 setZhejiang
5Vacuum exhaust system 1 setRuichang
6Vacuum pumpSZ-2,4KW1pieceRuichang
7Transmission box lubrication cooling systemPSJ115 -03-001setRuichang
8AC inverter motorY4-280-31-75kW1 setSiemens
9Twin screw feeding device1.5kW1 setShanghai
10Main motor AC inverter510- 75kw1 pieceETD
11Feeding motor inverter510- 1.5kw1 pieceETD
12Distribution box bearingSL18 50158piecesINA
13Combined bearingHS9151 pieceCustomized
14Thrust spherical roller bearings9039424E1 pieceDalian
15Melt pressure sensorPT1311 pieceChengdu
16AC contactor3TB1 setSchneider
17Solenoid valveDF-153 pairsShanghai
18Mini breakerL7series Schneider
19Axial fan0.55KW6piecesShanghai
20Button 1 setSchneider
21Potentiometer3590S3piecesSchneider
22Alarm 1pieceSchneider
23Aviation sockets 8piecesShanghai
24Thermostat in screw 1 setZhejiang
25ThermometerRKC40012pieceJapan
 
2. T-dies mould
 
Material5CrNiMo
Mold surfacePolished and levelling
DimensionWidth:1350mm
Adjustment range1-4.5mm
Heating areaTemperature control 10 points
AccessoriesA support vehicle needed to bear the mould
 
3. Three roller calendaring machine
 
TypeThree-roll vertical type
RollerDiameter400mm, length:1500mm.Good quality seamless stain, surface hardening treatment. Surface hardnessHRC50-55.
FrameSteel plate welding and tempering treatment
Bearing seatForging material
Drive unitSeparate gearbox driven
Power unitAC motor 2.2KW
Control unitUsing ABB or ETD brand inverter control. Three rollers and tractor can be adjusted individually or simultaneously.
Roller spacing controllerElectric mechanical transmission
Roller movementLinear guide
BearingHigh temperature bearings
Rotary jointUsing 6 pieces 1.25 "swivel joints.
Safety facilitiesLimit switch and emergency stop switch.
 
4.Hot laminating device: 1 set
Laying the printing layer and wearing layer.
 
5.Roller temperature controller:1 set
Cooling mediumOil
Temperature range50-180ºC
TypeThree roller Integrated
Temperature control accuracy≤±1ºC, with automatic pressure, temperature, pump alert.
Pump power2.2 KW, three set
Heating tube18kw/group, three groups, corrosion resistance.
 
6.Cooling conveyor:1 set
Length8meters, two sections, square tube structure
Driven unitNo need

7.Cutting device:1 set
To cut the material into regular dimension.
 
8. Traction machine
Rubber rollerDiameter250mm, length:1500mm.
Clamping methodOne pair of roller, pneumatic clamping
Drive motorAC motor 2.2KW
ReducerIndependent reducer
Control unitThe control unit is controlled by ABB or ETD brand inverter. The tractor and the three rollers can be adjusted individually or simultaneously
Electric boxIndependent, made by medium carbon steel
Safety facilitiesUsing German-made safety line device

9.Length meter: 1 set  
Taiwan or Japanese brand, automatic counting length.
 
10.Shears:1 set
SizeCan be customized, maximum width is 1500mm
Power unit5.5KW AC brake motor
Lifting unit Cam structure
Control unitControl the length meter, manual and automatic two modes
Electric boxIndependent, made by medium carbon steel.
 
11.Sucker type moving station: 1 set
MethodOil-free vacuum pump, power:600W
Number of suckers6 pieces
Vertical movement distance1m, a gear motor(0.75KW) drive the station
horizontal movement distance3m, a gear motor(0.75KW) drive the station
Movement speed10m/min
DimensionLength:4650mm, Height:3500mm
 
12.Electrical control system: 1 set
Electric control boxIntegral
Operating boxCantilevered, mounted on a three-roll machine.
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CONTACT US
Dipping Industries (Shanghai) Co ltd
Tel+86 21 37709072  
 +86 13818131975
E-mailCompounding System for PVC Floor Tile Production
Websitewww.dippingtech.com
www.dippingindustries.en.made-in-china.com
ContactsMr.Low & Ms.Rebecca
AddressRm.746, No.39, Alley1500, Meijiabang Road, Songjiang Shanghai, 201620, China
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